Technical Specifications
Lubricator King™ is a Tribology Engineered, Chemically operated single point automatic lubricator. The Operation of Lubricator King. Automatic Lubrication, is Fail-Proof by design.
Colour Codes
GREY
Type 12 Lubricator King™ (dispense constantly over 12 months)
RED
30 – 60 mm shaft size
Type 06 Lubricator King™ (dispense constantly over 06 months)
GREEN
60 – 100 mm shaft size
Type 03 Lubricator King™ (dispense constantly over 03 months)
YELLOW
100 – 120 mm shaft size
Type 01 Lubricator King™ (dispense constantly over 01 months)
Lubricator King™ has 4 Types and Colour Coded Automatic Lubricators.
Each Pre-Designed to operate for a Set Period and to automatically feed lubricant to your bearings,equipment or relevant application without any hassle.
Lubricator King™ are filled with different Greases as per client requirements and we have Lubricator King™ SA Oil Units too.
SUPERIOR CHARACTERISTICS UNIQUE TO Lubricator King™
Lubricator King™ is the only Tribology Engineered Automatic grease lubricator we know of.
Lubricator King™ can be Mounted IN ANY POSITION, Directly onto the grease nipple or on 1-2Meters+ extension lines.
Lubricator King™ has NO electrical, NO mechanical components (which have proven in history to contribute to unreliability), NO Settings (which is complicated) and NO
Refilling (which is the definition for Contamination which is a major cause of Bearing Failures in Africa).
Lubricator King ™ has a Zinc steel body making it very robust for Tough areas and also for ensuring that it efficiently handles high (no risk) output pressures and heat with total reliability.
Lubricator King™ has Simply Superior Strength Pressure (10 Bar / 150 PSI) enabling it to deliver Grease via an extension line 2 meters + and our Lubricator King™ Oil units deliver Oil 10meters+.
Lubricator King™ is simple to use correctly by any Literacy level.
Lubricator King™ operation is trouble free and require no maintenance.
Lubricator King™ are not pre-pressurised and pose NO storage-, environmental- or quality Risk.
Lubricator King™ can be used anywhere; on most applications, both large and small.
Lubricator King™ are not affected by Environmental factors and even works underwater!
Lubricator King™ delivers Proven Performance and also have world-class Mining/Process Operations’ references on it’s Superior Performance.
Note: Lubricator King™ having no electrical components, no mechanical components, no complex settings and having only one moving part, which is the piston pushing
down with inner fail-proof chemical expansion once activated. For this reason Lubricator King™ is extremely- and Superiorly reliable also making Lubricator King™ the Leading
Safest Single-Point Lubricator for Underground Operations.
Years Established
Satisfied Customers
FAIL-PROOF PERFORMANCE: Lubricator King® has No Settings.
THUS BECAUSE THERE IS NO ELECTRONICS OF MECHANISM THAT CAN BE BROKEN OR BATTERIES THAT CAN BE FLAT WITH COMPLICATED SETTINGS,
LUBRICATOR KING® GUARENTEES FAIL-PROOF RELIABILITY.
- Lubricator King® has No Settings = NO HUMAN ERROR IN SETTINGS SET WRONGLY.
- Lubricator King® has No Settings = DESIGN FEATURE TO ENSURE 100% RELIABILITY
HOW DOES Lubricator King™ FAIL-SAFE LUBRICATORS WORK &
HOW DO YOU ACTIVATE THE LUBRICATOR?
Lubricator King™ is a fail-proof unit that operates by a truly automatic chemical expansion, once activated, for the Period it is designed for.
As we all know from Science class– Chemical Reactions in sealed conditions have- fixed and Prescribed Outcomes every time.
For all conditions Lubricator King™ performance is pre-determined and Fail-Proof.
Lubricator King™ has NO SETTINGS, but 4 individual Colour Coded Units, Each Lubricator King™ Pre-designed to provide precision Tribology standard’ greasing to bearings or your application.
There are four operating periods (Lubricator King™); 1, 3, 6, and 12 months. After the service time has elapsed, the unit is replaced with a new unit.
Your Lubricator King™ Automatic Lubricator is activated in 1 simple step: by fastening the activator key of your Lubricator King™ until you hear the seal break inside, then fasten completely until the O-ring ontop of the key breaks off leaving your Automatic Grease Lubricator Activated and TamperProof. Last step is to record change over date on the unit and your Visual Planned Maintenance Tracking Poster Lubricator King Distributions C.C. provide free to all our Customers with every order.
When the seal breaks when you activate your Lubricator King™ : The controlling element is released into Sealed chemicalswhich reacts to the controlling element, and then there is only 1 Possible Fail Safe Reaction = constant expansion overthe designed period the Lubricator King™ is designed for, dispensing a perfect grease-film constantly to your bearing / seal / Equipment etc. regardless of vibration or tolerances.
Note: Operating Lubricator King™ units are to be removed only on the Scheduled Change-Over date and should not be removed within it’s operating period as this will take time again in building up the relevant pressure it was operating by prior removal during its operation.
Satisfied Clients
More about Lubricator King®
When the seal breaks when you activate your Lubricator King™ : The controlling element is released into Sealed chemicals which reacts to the controlling element, and then there is only 1 Possible Fail Safe Reaction = constant expansion over the designed period the Lubricator King™ is designed for, dispensing a perfect grease-film constantly to your bearing / seal / Equipment etc. regardless of vibration or tolerances.
Note: Operating Lubricator King™ units are to be removed only on the Scheduled Change-Over date and should not be removed within it’s operating period as this will take time again in building up the relevant pressure it was operating by prior removal during its operation.
Note: Lubricator King™ having no electrical components, no mechanical components, no complex settings and having only one moving part, which is the piston pushing down with inner fail-proof chemical expansion once activated. For this reason Lubricator King™ is extremely- and Superiorly reliable also making Lubricator King™ the Leading Safest Single-Point Lubricator for Underground Operations.
Lubricator King™ are filled with different Greases as per client requirements and we have Lubricator King™ SA Oil Units too.
Conditions to consider when Choosing your Lubricator King™
Example: you have bearing with shaft size 90mm, thus according to Mechanical guide above a TYPE 03 Lubricator King™ is prescribed. But the equipment has a lot of Vibration and is in Dusty Environment. THEN We recommend, as would your experiental knowledge, a faster acting Lubricator King™ delivering a bit more grease to that nbearing – thus you would use a TYPE 01 Lubricator King™ to cater for the conditions around your bearing.
Call For a Quote:
(072) 059 9611
TECHNICAL GUIDE
CHOOSING YOUR Lubricator King™ TYPE FOR PRECISION GREASING
Grease supply per day grams : 3.6
100 -120mm shaft size : Dispence constantly over 1 month
Grease supply per day grams : 1.2
60 – 100mm shaft size : Dispense constantly over 3 months
Grease supply per day grams : 0.6
30 – 60mm shaft size : Dispense constantly over 6 months
Grease supply per day grams : 0.3
0 – 30mm shaft size : Dispense constantly over 12 months
The Lubricant grams delivery as in table to the left for each Lubricator King™ Type Per day is for All Average year temperatures in South Africa.
Environmental variations above or below 25’C over a short period of time will have little or NO affect on the overall life of a Lubricator King™ unit. For example, periods of exceptionally hot or cold days is incorporated into the design of Lubricator King™ to still discharge over a month, or 3 months, or 6 months, or 12 months (Ref: Your Lubricator King™ Type used).
For Constant – Extreme Specialised Ambient Temperature Applications in Furnace Plants and Freezing Processes- with a Temperature averaging (over the operating life period of the Type unit) constant above 30’C and Higher or constantly under 10’C or into subzero: the Grease Grams delivery per day- will be higher for constantly extreme high temperature applications and lower for constant extreme freezing temperatures. This is not a limitation for Specialised Clients who wants to apply Lubricator King™ in Specialised Burning temperatures or sub-zero temperatures – as Lubricator King™ Outcome is Still 100% Reliably Fixed and Prescribed and for such Specialised Extreme applications.
If you have such an Application You will be Also referring to the Table below, to correlate the Average Heat/Cold temperature of your application and see which Lubricator King™ (or number of Lubricator King™’s on a manifold) will provide the Precision Grams of Lubricant per Day that you need for your Extreme Specialised Applicaton and what will be the Change-Over Date for that Lubricator King™ in that Extreme Application. Very Simple!
Type 1
1 Month
Type 3
3 Months
Type 6
6 Months
Type 12
12 Months
|
AVERAGED Application Space temp. |
Life in |
Grease |
Life in |
Grease |
Life in |
Grease |
Life in |
Grease |
|
65°C |
0.15 |
24.0 |
0.5 |
8.0 |
1 |
3.6 |
2 |
1.8 |
|
55°C |
0.3 |
12.0 |
1 |
3.6 |
2 |
1.8 |
4 |
0.9 |
|
45°C |
0.5 |
7.3 |
1.5 |
2.3 |
3 |
1.2 |
6 |
0.6 |
|
35°C |
0.7 |
5.2 |
2.5 |
1.5 |
4.5 |
0.8 |
9 |
0.4 |
|
25°C |
1 |
3.6 |
3 |
1.2 |
6.0 |
0.6 |
12 |
0.3 |
|
15°C |
1.5 |
2.3 |
4.5 |
0.8 |
9.0 |
0.4 |
18 |
0.2 |
|
5°C |
2 |
1.8 |
6 |
0.6 |
14 |
0.26 |
28 |
0.13 |
|
-5°C |
4 |
0.9 |
12 |
0.3 |
24 |
0.15 |
48 |
0.08 |
|
-15°C |
6 |
0.6 |
18 |
0.2 |
36 |
0.1 |
|
|
|
-25°C |
9 |
0.4 |
27 |
0.13 |
|
|
|
|
(Lubricator King™ Can Be Mounted 2 Meters+ Away From Your Bearing,
In Any Position)
Lubricator King™ has a Simply Superior Strength Pressure of 8-10 Bar (150 PSI), that enables Lubricator King™ to be mounted 2meters+ away via extension lines and mounted in ANY POSITION. Lubrication / Grease Blockages is never a problem with Lubricator King™
Lubrication / Grease Blockages is never a problem with Lubricator King™
Extension Line Applications for Lubricator King™ Lubricators:
| Lubricant |
Line length |
Min. INSIDE diameter of Line |
| Grease |
2 metres |
8mm |
| Oil |
10 metres |
3mm |
Fittings for Lubricator King™ OIL UNITS used for gearboxes & Chains etc.:
SPECIFICATIONS FOR EXTENSION LINES AND FITTINGS
Steel Support Clip you bolt into nearby structure to hold your Lubricator King Secure & Tamper proof.
Your Lubricator King™ Unit
Airtight Steel fitting
¼ inch female < > 8mm Clip-on Lubricator King™ Unit is screwed into the ¼ inch female side and the Clip-on side of the fitting is clipped onto the 8mm Nylon Extension line.
Extension Line
6mm id. Nylon Tube
8mm id is prescribed as min. id for Grease extension lines of Lubricator King™ . Always ensure to Pre-Grease your Tube & fittings with 1st Installation.We recommend using a Nylon tube (up to 100’C) as you can see the condition of your lubricant.
Airtight Steel fitting
8mm Clip-on < > threaded MALE size
Clip-on side of the fitting is clipped onto the 8mm Nylon Extension line and the Threaded Male side of the fitting is screwed into the GreaseNipple of your equipment.
(All the above fittings remain standard except for this one that we need you to specify to us what is your Grease Nipple Size.)
SAFETY & ENVIRONMENTAL STANDARD COMPLIANCE
DISCARDING OF Lubricator King™ USED UNITS
Using Lubricator King™ Lubricators benefits your Company’s Health, Safety, Environment and Quality Standards by:
- Health of maintenance employees are improved by less contact with petroleum (as in grease / oil) that are a major risk over the long-term contact that have been proven to be the case for manual-greasers.
- Safety is improved as operators are not required to lubricate hazardous areas or lock-out machinery in order to get into confined areas for greasing.
- Lubrication practices being cleaner, Reliable and environmentally responsible; there is no excess lubricant affecting either plant cleanliness or the environment. Environment and cost saving by no longer Over-Greasing but Greasing according to Tribology Standards / Leading Maintenance practices.
- Quality of your Company’s Maintenance Strategy is improved by using Fail-Proof Automatic Lubricator technology & Superior Characteristics.
- Lubricator King™ has been tested as required by all the relevant statutory German Safety Authorities and approved for both manufacturing and mining, including underground coal mining, without restriction. Endorsed by the World’s Stringent Quality & Safety Standards Organisation T.U.V, which is known for more stringent standards than ISO.
- We’ve got the following Commitment from Supplier: “Lubricator King™ is manufactured to the highest quality standards. The manufacturer as well as Lubricator King
- Distributions C.C. is committed to providing the best product of this type together with the best technical support and training of personnel. As part of this commitment we will not introduce any element into the design of Lubricator King™ which can contribute to unreliability, such as electrical or mechanical components, plastic bodies, or by reducing components or using cheaper material including lubricants, to save on production costs.”
- Lubricator King™ Automatic Lubricator is a Low Cost Consumable interpreting into large Value-add for our Maintenance Practice, equipment availabilities, Health / Safety / environmental / +Lubrication standards and overall Efficiency in this regard.
Discarding Empty Lubricator King™ Lubricators:
Lubricator King™ do not use electronics or Lithium batteries. Electronics or lithium batteries used by 99% of other lubricators are radio-active waste and very harmful to the environment and cannot be discarded via normal waste procedures.
Lubricator King™ design provide our Clients with the additional benefit that all empty Lubricator King™ units can be (Safely and Compliant to to ISO 14000 Environmental standards) discarded via normal Industrial waste.
Contact Us
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Call Us:
Consumer Hot-Line :+27 72 059 9611
Ordering and Logistics Department: +27 72 059 9611
Email Us:
Physical Address
Lubricator King® are distributed throughout Africa from South Africa:
Emalahleni
Mpumalanga
ZA 1035
Mining and Industrial Clients on SAP: Link with us on SAP ARIBA
